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Machining
CNC Metal Milling
Modern metalworking is a high-tech industry where metal milling holds a leading position among machining methods. Metal milling is a versatile and effective way to create parts of varying complexity, from simple planes to complex three-dimensional shapes.
This technology is widely used in aircraft manufacturing, mechanical engineering, the automotive industry, and other sectors where high precision and quality of processing are required.
The processing of special materials is of particular importance, such as stainless steels of the 12X18H10T grade, VT-6 and VT-14 titanium alloys, D-16T duralumin, as well as various composite materials and plastics.
Metal milling is a process of machining metal parts using a milling machine, in which a special tool called a milling cutter rotates and moves along the surface of the workpiece, removing a layer of metal and giving the part the required shape and dimensions.
This process is based on the main motion (tool rotation) and auxiliary motion (feeding the tool for the working stroke), which allows for the production of parts with various shapes, threads, grooves, and holes.
The milling process includes several processing stages, each with its own characteristics. Rough milling is distinguished by low accuracy and consists of the initial removal of material with a allowance of 3 to 7 mm. Semi-finishing milling is characterized by some increase in accuracy, and finishing milling ensures a high degree of accuracy and quality of contours with an allowance of 0.5 to 1 mm.
Contact us for consultation and cost calculation for your projects!
Equipment
DRC Machinery VMC640 CNC Milling Machine
Processing of articles of any complexity made of structural steel, stainless steel, titanium, and aluminum.
- X-axis movement: 600 mm
- Y-axis movement: 400 mm
- Z-axis movement: 500 mm
- Desktop size: 800 x 320 mm
CNC Milling Machine DRC VMC855
Processing of complex metal parts made of structural steel, stainless steel, titanium, and aluminum.
- X-axis movement: 800 mm
- Y-axis movement: 550 mm
- Z-axis travel: 550 mm
- Desktop size: 1000 x 550 mm
CNC Milling Machine DRC VMC855
Milling of large-sized aluminum products
- Maximum X-axis travel: 1300 mm
- Maximum Y-axis travel: 900 mm
- Maximum Z-axis travel: 450 mm
- Desk size 1300 x 900 mm
- Positioning accuracy: 26 µm
Compact CNC milling machine
Types of materials processed: steel, stainless steel, hardened steel, titanium, brass, bronze, aluminum, duralumin, textolite, caprolon.
- Maximum travel on X-axis: 500 mm
- Maximum Y-axis travel: 600 mm
- Maximum Z-axis travel: 250 mm
CNC Milling Center KVL-650B
The high-speed vertical CNC milling machining center is designed for single-piece and series high-precision machining of parts made from steel, cast iron, aluminum, and other non-ferrous metals.
- X-axis travel, mm: 650
- Y-axis travel, mm: 400
- Z-axis travel, mm: 500
- Workbench size, mm: 800 × 400
- Max. workpiece weight: 400 kg
CNC milling center KVL-1000
The vertical CNC milling machining center is designed for high-precision machining of parts made of steel, cast iron, aluminum, and other non-ferrous metals. It is used for volumetric milling, drilling, countersinking, and threading with an accuracy of ±0.008 mm.
- X-axis travel, mm: 800
- Y-axis travel, mm: 550
- Z-axis travel, mm: 550
- Work surface size, mm: 1000 × 550
- Max. workpiece weight: 600 kg
We perform milling of various materials
CNC Machining of Stainless Steels
Professional stainless steel processing: precision, reliability, quality. Milling stainless steel is a key stage in the production of components made from corrosion-resistant steels. We perform milling of stainless steels of any complexity on high-precision CNC equipment, guaranteeing compliance with all technological parameters.
Stainless steels are characterized by high hardness and toughness, which makes machining difficult.
When milling stainless steel, cutting parameters are selected individually:
- Reduced cutting speed;
- Optimal feed rate and cutting depth;
- Application of coolants;
- Rigid workpiece fixation;
- Using carbide or inserted-tip milling cutters.
At the same time, CNC milling of stainless steel ensures stability, repeatability, and high surface quality even during serial processing.
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Turning
Professional metal turning
The manufacturing of precise and high-quality parts for modern industry is impossible without professional lathing. We offer a full range of metal lathing services using high-precision equipment, including classic and CNC machining.
For prototypes and small-batch production, we perform turning on universal lathes, and for high-repeatability series, we use modern CNC turning centers.
Our services and types of work
- Metalworking lathe operationsWe perform on machines of any automation level, ensuring precise dimensions and a high surface finish.
- Lathe operationExperienced operators on universal lathes machine parts according to customer drawings.
- Lathe-milling operations — we combine turning and milling operations on a single set of machines to reduce lead times and increase accuracy.
- Screw-cutting lathe work — We cut metric, inch, and special internal and external threads.
- CNC Turning — We program CNC lathes for mass and prototype production of complex parts with minimal tolerances.
- Bushing Machining — we manufacture bushings — a key element of many machine and mechanism assemblies, controlling tolerances to hundredths of a millimeter.
Materials to be processed
- Alloy steels: 08Kh13, 12Kh17, 40Kh, 40Kh12, 40Kh13, 30Kh13, 30Kh18N11M3T, 30Kh18N12B, Kh12MF, 30KhGS, 09GS, and others
- Stainless steel: 12Kh18N10T, 08Kh18N10T, 08Kh18N10, 07Kh18N13M2 AISI 301 (07Kh16N6). AISI 302 (12Kh18N9) AISI 304 (08Kh18N10). AISI 316 (10Kh17N13M2), AISI 316L (03Kh17N14M3) AISI 316(10Kh17N13M2T), AISI 321 (12Kh18N10T), AISI 201, AISI 410, AISI 420 and others
- Titanium Alloys: VT-6, VT-14, VT1-0, VT-23, VT-22, VT-20, VT-16, and others
- Non-ferrous metals Aluminum V95-T1, D16T duralumin, LS-59-1, LS60, L63, L63m, L63pt, L63t brass, and others
- Plastics: Polyamide, Caprolon, Textolite, and others
- Other materials: Bronze BrAZh9-4, BrAZh 10-3, 9-4; BrAZhMTs 10-3-1.5; BrAMts 9-2; BrKMts 3-1; BrB2; BrKh and others; Copper M1, composite materials and others
Equipment
CNC Lathe/Milling Machine TCK46A
Designed for high-precision mass production machining of rotationally symmetrical parts (shafts, flanges, bushings) and complex housing elements made from structural steels, cast iron, titanium, and composite materials.
- Maximum swing over bed: 560 mm
- Maximum diameter over the saddle: 300 mm
- Maximum processing length: 350 mm
GSK CNC Lathe-Milling Machine
Designed for high-precision mass production machining of rotationally symmetrical parts (shafts, flanges, bushings) and complex housing elements made from structural steels, cast iron, titanium, and composite materials.
- Maximum swing over bed: 460 mm
- Maximum diameter over the carriage: 260 mm
- Maximum processing length: 350 mm
Screw-cutting lathe
Universal lathe designed for shaft machining. It allows for turning, drilling, counterboring, boring, and cutting all major types of threads.
- Swing over bed: 500 mm
- Swing over cross slide: 290 mm
- Machining diameter in bed gap: 760 mm
- Bed milling length: 280 mm
- Center-to-center distance: 1250 mm
Engine lathe with digital readout, 2500mm between centers
Used for processing long shafts and axles. Equipped with a digital readout (DRO), it allows for micron-level positioning, eliminating errors in dial calculations and compensating for backlash in screw pairs.
- Swing over bed, mm: 800
- Max swing over saddle, mm: 520
- Maximum workpiece weight, kg: 2000
G-32HA-DE automatic bar turning machine
High-performance GE FONG CNC lathe. Designed for producing precise, long, and complex parts from bar stock up to 32 mm in diameter, using collet chuck feed technology.
- Number of axes: 4 (X, Y, Z, C)
- Diameter of workpiece bars, mm: 25 / 30 / 32
- Spindle bore, mm: 34
- X-axis travel (radius/diameter), mm: 340 / 680
- Z-axis travel (when clamped in collet), mm: 95 (from collet to cutoff tool)
KTL-52M CNC Turning and Milling Center
High-performance slant bed lathe designed for shaft machining.
Allows for turning, drilling, and milling operations in a single setup.
- Maximum processing diameter, mm: 250
- Maximum workpiece diameter over the bed, mm: 520
- Maximum machining diameter over the carriage, mm: 250
- Maximum processing length, mm: 520
KMT KTL60/500 Slant Bed CNC Lathe
High-rigidity slant bed (45°) turning center designed for high-speed turning of rotationally symmetric parts.
The equipment allows for comprehensive processing, including turning, threading, and drilling with high precision and efficient chip removal.
- Maximum workpiece diameter over bed, mm: 600
- Maximum processing diameter, mm: 340
- Maximum swing over cross slide, mm: 360
- Maximum processing length, mm: 500
SPECTR CNC machining center TC-2000/M
High-precision lathe with a 30° slant bed and CNC system, designed for comprehensive processing of rotating parts. The presence of driven tools allows for milling, off-center drilling, and threading.
- Maximum workpiece diameter over bed, mm: 560
- Maximum workload diameter, mm: 400
- Maximum swing over carriage, mm: 400
- Maximum processing length, mm: 550
HAAS Lathe Machining Center
High-performance CNC machines combining turning and milling. Equipped with turret heads, driven tools, and C/Y axes, enabling the production of complex parts in a single setup.
- Maximum workpiece diameter over the bed, mm: 520
- Maximum processing diameter, mm: 250
- Maximum machining diameter over the carriage, mm: 250
- Maximum processing length, mm: 520
You can order professional turning services in Moscow from us
Send the drawing or model, and we will calculate the cost and production time, and suggest the optimal manufacturing technology to reduce the cost and increase the part's lifespan.
Our production capabilities and skilled personnel allow us to manufacture complex shafts, bushings, and to cut internal and external threads on products made from various materials, including titanium.
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Electrical discharge machining
High-precision machining for any project
Implementation of precise and high-quality parts for modern industry. Ability to process complex shapes and contours with an accuracy of up to 0.01 mm. Ideally suited for the manufacturing of molds, dies, and complex parts. After electrical discharge machining, the part does not require additional mechanical processing.
Working with any materials
Processing of hardened steels, hard alloys, stainless steel, titanium, and other materials that are difficult to machine using traditional methods. Cutting of complex contours and keyways.
Equipment
Electrical discharge machining
Processing conductive metals of any hardness with an electric spark.
- Processing accuracy 0.01 mm
- Working area X*Y*Z 450 x 550 x 600 mm
- Maximum blank weight 600 kg
- 24/7 automatic operation
Order High-Precision Electrical Discharge Machining in Moscow
Contact us to discuss your project details and ensure that wire EDM and mold making are the right solutions for you.
We will help bring your most complex technical ideas to life and ensure the reliability of every manufactured component.
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Laser cutting of sheet metal
Sheet metal profile cutting
Local heating prevents warping of thin metal, ensuring minimal deformation, while the ability to cut along any vector (DXF format drawings) allows for complex shaped contours to be realized.
It is also worth noting the high operating speed and optimal layout of parts on the sheet, which reduces material waste during production. The laser cutting process is fully automated, as the machine is equipped with CNC.
Features and capabilities
Sheet thickness
We perform sheet metal cutting from 0.35 mm to 8 mm thick
Materials
We work with sheets of carbon steel, stainless steel, aluminum, brass, and copper.
Desktop dimensions
1500 x 3000 mm,
What limits the maximum workpiece size.
Accuracy
0.05–0.1 mm, cut width 0.1–0.5 mm (smooth edge requires no additional finishing)
Order sheet metal cutting on a laser machine in Moscow
If you are interested in the contract manufacturing of blanks on a CNC laser machine, write to us and we will be sure to contact you to discuss the details of your project.
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Drilling and tapping
Hole machining and thread cutting
Our production facility is capable of performing the following types of work:
- Drilling through and blind holes up to ⌀ 32 mm with an accuracy of 0.01 mm
- Countersinking, counterboring, and spot facing for deburring holes
- Threading of any type
Working with a wide range of materialsstructural steels, non-ferrous metals and their alloys, polymer materials and composites.
Equipment
Screw-cutting lathe
Universal lathe designed for shaft machining. It allows for turning, drilling, counterboring, boring, and cutting all major types of threads.
- Swing over bed: 500 mm
- Swing over cross slide: 290 mm
- Machining diameter in bed gap: 760 mm
- Bed milling length: 280 mm
- Center-to-center distance: 1250 mm
Semi-automatic vertical drilling machine
Processing holes in small housing products and parts
- Drilling through and blind holes up to ⌀ 32 mm
- Counterboring and countersinking for chamfering hole edges
- Threading with taps, dies, chasers, and other tools
- Processing accuracy 0.01 mm
- Maximum workpiece thickness 100 mm
Order threading and hole machining of various complexity in Moscow
Contact us to discuss the details of your project; we will help you find solutions to the most complex technical challenges and ensure high-quality execution.
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Locksmith work
The main types of fitting operations
- Markup — marking lines (scratches) on a workpiece that define the contours of the future part or areas for machining.
- Straightening and bending – giving parts the correct geometric shape (straightening dents, bending at the right angle).
- Filing The removal of metal layers from the surface of a workpiece using files to achieve precise dimensions and shape.
- Drilling, countersinking, reaming, and threading — semi-finishing and finishing of holes.
- Scraping and lapping — final precise finishing of surfaces for their tight fit to each other.
Order locksmith services of any complexity in Moscow
Our production capabilities allow us to perform a wide range of locksmithing work on metal products. Contact us through the feedback form, we will get in touch with you and help you find the optimal solution for your project.
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